Printed circuit boards (PCBs) have long been the foundation of electrical engineering, serving as the “brains” of any powered device. They originally came about to answer the need for smaller, more efficient ways to power electronics. In the age of the Internet of Things (IoT) where everyday devices with embedded systems are becoming Internet-connected devices, PCB design is still meeting that need, while growing more advanced, and more in demand.
A basic PCB consists of a flat sheet of insulating material and a layer
of copper foil, laminated to the substrate. Chemical etching divides the
copper into separate conducting lines called tracks or circuit traces, pads for connections, vias to pass connections between layers of copper, and features such as solid conductive areas for electromagnetic shielding or other purposes. The tracks function as wires fixed in place, and are
insulated from each other by air and the board substrate material. The
surface of a PCB may have a coating that protects the copper from
corrosion and reduces the chances of solder shorts between traces or
undesired electrical contact with stray bare wires. For its function in
helping to prevent solder shorts, the coating is called solder resist or
solder mask.
In multi-layer boards, the layers of material are laminated together in
an alternating sandwich: copper, substrate, copper, substrate, copper,
etc.; each plane of copper is etched, and any internal vias (that will
not extend to both outer surfaces of the finished multilayer board) are
plated-through, before the layers are laminated together. Only the outer
layers need be coated; the inner copper layers are protected by the
adjacent substrate layers.